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MFT demo equipment

Kavial

MFT demo equipment

The MFT demo equipment gives you the opportunity to demonstrate to your customers in practice how smart, easily and safely the thermal dismounting of a bearing inner ring from the shaft works with our medium-frequency systems.

The demo equipment is transportable in two cases. All that is required on-site is a table and a 230V 16A power connection. The complete demonstration takes only 10 to 15 minutes.

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Kavial Schaeffler MFT demo pocket guide
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Schaeffler Remanufacturing

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Schaeffler Remanufacturing

Palju laagreid vahetatakse välja enne nende tegeliku tööea lõppu. Schaeffler ekspertide sõnul see ei pea nii olema. Olenemata tootjast, kõikides tootmissektorites, üle maailma – Schaeffler Remanufacturing võimaldab keskmiste ja suurte laagrite taastamist “nagu uus” seisundini.

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Sõltuvalt laagri seisukorrast, taastamiseks on vaja erinevaid tööprotsesse. Remanufacturing koosneb neljast etapist:

Etapp I – Hindamine
Laagri seisundi hindamine, vajalike tööde määramine, taastamisele saatmine

Etapp II – Renoveerimine
Võrude poleerimine, laagri määrimine, tihendite vahetamine

Etapp III – Taastamine
Võrude treimine/freesimine, veereelementide ja separaatorite vahetamine, kaitsekihtide taastamine

Etapp IV – Taastamine pluss
Võrude vahetamine

Üldjuhul, vajalike tööde täpseks kindlaksmääramiseks on vaja eksperthinnangu koostamist.

Eesmärk, võrreldes uue laagri ostmisega, on tagada:

  • Sama kvaliteet
  • Madalamad kulud
  • Kiirem kättesaadavus
  • Parem jätkusuutlikkus

100% tagastuse kontseptsioon
Iga taastamisele saadetud laagri asemele klient saab vastu taastatud 100% töökorras laagri. Klient saab kätte kas enda taastatud laagri või laos olemasoleva taastatud asenduslaagri. Garantii on ka võimalik. Olenevalt etapist, taastamine võib kesta 4 kuni 16 nädalat.

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Taastamiseks sobivad laagrid

Kavial
Spherical roller bearings
Siseläbimõõt > 80 mm
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Cylindrical roller bearings
Siseläbimõõt > 100 mm
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Kaherealised koonusrull-laagrid
Siseläbimõõt > 120mm
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Sfäärilised liuglaagrid
Siseläbimõõt > 120mm
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Single row tapered roller bearings
Siseläbimõõt > 120 mm
Kavial
Mitmerealised silindrilised rull-laagrid
Siseläbimõõt > 120 mm
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Slewing rings
Siseläbimõõt > 180 mm
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Sfäärilised tugirulllaagrid
Siseläbimõõt > 360 mm
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Ristrull-laagrid
Siseläbimõõt > 420 mm
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Ball bearings
Siseläbimõõt > 420 mm
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Angular contact ball bearings
Siseläbimõõt > 460 mm
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Nelja kontaktpunktiga radiaaltugikuullaagrid
Siseläbimõõt > 460 mm
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Spindli kuullaagrid
Siseläbimõõt > 460 mm
Kavial
Sügava soonega kuullaagrid
Siseläbimõõt > 420 mm
Kavial
Axial ball bearings
Siseläbimõõt > 400 mm
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Silidrilised tugirull-laagrid
Siseläbimõõt > 80 mm

Rohkem infot leiate alltoodud materjalidest. Küsige julgelt ka meie kliendihaldurite käest!

Kavial Schaeffler Remanufacturing veebileht medias keskkonnas
Kavial Schaeffler Remanufacturing .pdf infoleht
Kavial Schaeffler Remanufacturing .pdf brošüür
Kavial Schaeffler Remanufacturing jäätkusuutlikkuse hinnang
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Betex 15TLS/25TLS

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Betex 15TLS/25TLS hüdraulilised kiilud

Schaeffler Smart Maintenance Tools continues to expand its range of maintenance equipment. Betex 15TLS ja BETEX 25TLS – lifting wedges with simple and practical design for lifting machines or machine parts.

Capacity 15 or 25 t
Spread 5 – 43 mm

Set contains:
-Hydraulic wedges
-Lightweight, 2-stage hand pump
-Hose 1,5 m
-Stepped safety block to secure the load and remove the lifting wedge/spreader
-Pressure gauge, T-adapter
-Male coupler and complete quick coupler
-Steel storage case

Kavial More info at Schaeffler Smart Maintenance Tools webpage

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Schaeffler Insutect

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Schaeffler insulated bearings

Schaeffler has updated their range of current-insulated bearings. Superior performance records in terms of breakdown voltage and impedance, even in humid environments.

J20G Insutect A aluminium oxide coated bearings

J20G series replaces older J20A bearing range.

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J20GA
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J20GB
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J20GI
Coatingouter ringouter ringinner ring
Breakdown voltage (DC)3kV3kV3kV
Layer thickness120 μm200 μm120 μm
Ohmic resistance250 MΩ400 MΩ250 MΩ
Impedance
(6314, f=100 kHz)
273 Ω428 Ω583 Ω
Environmentdry, humiddry, humiddry, humid
DimensionsDeep groove ball bearings and cylindrical roller bearings with outer diameter 70 mm – 800 mmDeep groove ball bearings and cylindrical roller bearings with outer diameter 70 mm – 800 mmDeep groove ball bearings and cylindrical roller bearings with outer diameter > 70 mm

HC prefixed hybrid bearings with ceramic rolling elements

Isolated bearings with silicone nitride balls or rollers (available as deep groove ball bearings or cylindrical roller bearings)

  • no electrical erosion
  • up to 20% higher rotational speed
  • lower operating temperature
Kavial

More information can be found in catalogus. Ask our managers for additional information and product availability.

Kavial Schaeffler isolated bearings .pdf catalog
Kavial Infopage for Schaeffler Insutect A coated bearings
Kavial Infopage for Schaeffler hybrid bearings
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Swedbank EveryPay payment solutions

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Swedbank EveryPay payment solutions

The payment solutions in our webshop are now mediated by Swedbank AS in cooperation with EveryPay payment portal.

The following payment options are now available:

  • Estonian bank payments: Swedbank, SEB, Luminor, LHV, Coop Pank, Citadele, Revolut
  • Latvian bank payments: Swedbank, SEB, Luminor, Citadele, Revolut
  • Lithuanian bank payments: Swedbank, SEB, Luminor, Citadele, Šiaulių bankas, Urbo, Revolut
  • Mastercard / Visa card payments
  • Prepayment invoice

Сonvenient, modern and secure shopping experience for all our customers. Happy shopping!

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SNR LUBSOLID

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SNR LUBSOLID

LUBSOLID on SNR laagrite määrdelahendus, mis on mõeldud veereelementide tahke määrega püsivaks määrimiseks.

Määre põhikoostisosaks on polümeermaatriks – tahke aine – plast, mis koosneb omavahel seotud süsiniku ja vesiniku monomeerüksustest. Pulbri kujul polümeer segatakse õliga ja seejärel kuumutatakse, et moodustada poorne käsnataoline struktuur. Maatriks hoiab, jaotab ja imendab määrdeainet laagri töötamise ajal.

Tehnoloogia põhimõte:

  • Poorne polümeermaatriks sisaldab suures koguses õli
  • Termilise ja mehaanilise koormuse mõjumisel pigistab maatriks õli aeglaselt ja ühtlaselt
  • Maatriksi tahke konsistents ei lase õli laagrist välja paiskuda ja toidab laagrit pidevalt
  • Õli imendub maatriksisse tagasi kui laager on seisatud

Eelised:

  • Hooldusvaba pikemaks perioodiks (kuni 20 korda)
  • Ei leki määret: ohutu ja puhas lahendus, sobib toiduainete töötlemise, põllu- või pakendamistööstuses kasutamiseks
  • Täiendav kaitse vedela ja tahke reostuse eest: maatriks täidab laagris oleva vaba ruumi ja takistab mustuse sisenemist
  • Vastupidavus kõrgsurvepesule
  • Pikem kasutusiga võnkuvates rakendustes
  • Ei mõjuta laagrite koormuspiire ja kandevõimet

Piirangud:

  • Ei talu lahusteid (heptaan, atsetoon, benseen, õhusõidukite kütus)
  • Ei asenda tihendeid
  • Lahendus sobib vaid kuul-, pukk-, nõelrull- ning sfäärilisetele ja silindirilisteled rull-laagritele
  • Laagri paksus peab olema kuni 65mm
  • Laagri välisläbimõõt peab olema 20mm kuni 110mm
Kavial

Leia täiendavat infot kas tootja kataloogides või küsi nõu meie kliendihaldurite käest.

Kavial SNR LUBSOLID .pdf infoleht
Kavial Tahke määrega SNR laagrite .pdf kataloog
Kavial Tahke määrega NTN laagrite .pdf kataloog
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Schaeffler Lifetime Solutions Roadshow

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Schaeffler Lifetime Solutions Roadshow

A little photo report from Schaeffler Lifetime Solutions event.

We thank all our guests for showing their interest in OPTIME products. We also thank our partners from Schaeffler Group for the unique experience. We were pleased to introduce unique technologies to our customers. Looking forward to your cooperation! See you again!

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BETEX Mobipuller

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BETEX Mobipuller

BETEX Mobipuller hydraulic puller is specially designed for removing pulleys, bearings, couplings, bushings or gears where there is limited space behind the workpieces. Functional and ergonomic design, it offers stability, mobility and allows dismantling workpieces without any damage. For added safety and convenience, the electric variants are equipped with remote control. Depending on the model, the maximum pressing force is 25 or 50 tonnes with a maximum workpiece diameter of 430 mm.

  • Operated by one person
  • Diameters of 10-430 mm
  • Maximum shaft length 805 mm
  • Pushing capacity 25 or 50 tonnes
  • Stroke 260, 340 or 460 mm
  • 4 adapters (extensions) 2 x Ø40 mm and 2 x Ø50 mm
  • Lift/lower construction ensures precision alignment
  • Oil-filled pressure gauge
  • Overload protection
  • Polyurethane wheels with brakes
  • Safety cage protects against parts being launched under high force

Kavial BETEX Mobipuller models online catalog

Kavial
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SNR Sentinel

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New stainless steel SNR ball bearings range

NTN is launching a new range of stainless steel SNR ball bearings with FD food grease and LUBSOLID lubrification* (SENTINEL range extension).

  • 100% stainless steel: balls, inner and outer rings, separator and seal frame
  • Nitrile seal (of blue color for better detection)
  • NSF category H1 approved
  • Operating temperature range: -30°C to +120°C
  • Halal / Kosher approved

*availability of LUBSOLID version on second semester 2024

Find out more in NTN catalog. Ask our salesmen for product availability.
Kavial NTN food-processing industry solutions

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Schaeffler showtruck is visiting Estonia for the first time with Schaeffler Lifetime Solutions event

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Schaeffler showtruck is visiting Estonia for the first time with Schaeffler Lifetime Solutions event

Event taking place 13th and 14th May at A.V.R. Elekter factory, Kohtla-Järve, and 16th May at Kavial main office parking lot, Tallinn.

Presenting Optime machine unit condition monitoring systems, smart lubricators, mounting and maintenance tools. Comprehensive product presentation by Schaeffler specialists. Come see, listen and ask your questions about products!

Kavial

Read more →

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Optime seiresüsteem

Comprehensive and automated machine unit condition monitoring system. Based on IoT technology, this system provides early warning of damage to machine components. Consisting of a NFC sensors and gateway, this solution can be scaled in any way. All captured data is analyzed in cloud, using machine learning and other AI solutions designed by Schaeffler and then visualized in the special app.

Read more →

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Optime automaatmäärijad

OPTIME C1 is an add-on device for OPTIME monitoring system. You can use OPTIME C1 inside OPTIME mesh network or as a standalone device. With app, cloud or API interface all messages and alerts regarding your machine unit greasing status are delivered just in time. 100% compatible with ARCALUB CONCEPT 1 cartridges and ARCANOL greases.

Watch video →

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Schaeffler paigaldus- ja hooldusseadmed

Induction heaters, medium-frequency generators, various mounting and alignment devices. By joining forces with such manufacturers as Bega Special Tools, Schaeffler maintenance tools product line, formerly known as FAG Industrial Services (FIS), has expanded properly over last few years.

About series →

Üritusele registreerimine

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FAG NJ23-ILR

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New FAG cylindrical roller bearings

Schaeffler has introduced new spec for NJ series cylindrical roller bearings – NJ23-ILR. A distinctive feature of the series is optimized heat treatment and higher material and surface qualities. Thus NJ23-ILR bearings meet all requirements of vibratory machinery, soil compactors, and industrial gearboxes: high load on the bearings on the high-speed shafts, trend toward downsizing and increased power density, longer operating life.

  • Up to 24% more dynamic basic load durability
  • High-performance MPAX cage
  • X-life extended lifespan (up to x2)
  • Increased performance in cases of insufficient lubrication, better friction resistance
  • DIN5412-1 standard – 100% interchangeable with NJ23xx roller bearings
  • Bore diameters from 80 to 300 mm
  • Optional Durotect-B coating for rings and rollers

The entire LSL series and also ZSL bearings with bore codes 16 - 24 are being replaced by the new NJ23-ILR bearings.
ZSL bearings with bore codes 5 - 15 are being replaced by the standard catalog type NJ23-XL.

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NTN Europe rebrands their spherical roller bearings

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NTN Europe rebrands their spherical roller bearings

NTN Europe is rebranding their spherical roller bearings. The 222xx, 223xx, 230xx, 231xx and 232xx series, produced at the company's Italian factory in Turin, are now produced under the NTN brand instead of the SNR brand. The changes relate exclusively to branding and packaging, no construction design changes have been made.

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Schaeffler strenghtens its linear technology division

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Schaeffler strenghtens its linear technology division

Ewellix and Schaeffler press releases

Formerly the linear technology arm of SKF and currently one ofthe lead developers in robotic and electromechanic systems - Ewellix Group - now part of Schaeffler Group. Acquisition started in mid-2022 is now complete. More than 50 years of Ewellix specialist's experience and latest developments in the field of electromechanics, strengthens significally Schaeffler linear division's technological base.

Ewellix products are:

  • Linear actuators
  • Lifting columns
  • Roller screws
  • Robots (7th axis)

Information about products availability will be released later.

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Schaeffler MF-Generator

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Schaeffler MF mid-frequency induction heaters

Schaeffler's induction heaters product line is being expanded. Brand new MF-GENERATOR 3.5 mid-frequency induction heaters are now part ofthis expansion. 

There are three series available:

MF-GENERATOR 2.0

  • Power: 10 / 22 / 44 kW
  • 3.5 inch touch screen
  • Smart frequency control
  • Adjustable power control
  • Delta T temperature monitoring

MF-GENERATOR 3.0

  • Power: 10 / 22 / 44 kW
  • 7 inch touch screen
  • Smart frequency control
  • Adjustable power control
  • Delta T temperature monitoring
  • Log function
  • Pre-set programming
  • USB port
  • MASTER-SLAVE connection (up to 8 generators together)

MF-GENERATOR 3.5

  • Compact design
  • Power: 3.5 kW
  • 4.3 inch touch screen
  • Powered by household socket (230V/16A)
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Visual design updates for FAG SES split plummer block housings

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Visual design updates for FAG SES split plummer block housings

Press release Schaeffler painted black all SES serie housings

The SES series, which replaced the SNV plummer block housing series, are now painted black instead of grey. Outer appearance change led to confusion, so Schaeffler decided to issue a press release to dismiss questions whether they might be counterfeits.

Updated desing consists:

  • The threaded holes for retrofitting sensors and the like are now sealed with grub screws rather than plastic plugs
  • Instead of glued-on nameplates, the product designations are now molded directly into the housing.
  • The paint finish has been changed completely to satin black

In technical terms, products remained unchanged.

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NTN KIZEI

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NTN KIZEI spherical roller bearings

KIZEI® – innovative spherical roller bearings with metallic shields. These bearings designed by NTN-SNR offers production output and equipment reliability optimisation, while reducing maintenance costs.

  • Nitrided steel cage and shields for better shock resistance
  • Better protection against external solid contamination thanks to metallic shields
  • Load ratings and speeds are similiar to ULTAGE series
  • Working temperature range -40°C to +200°C
  • Improved lubrication due to better grease retention inside the bearing
  • Longer bearing life time
  • ISO dimensions – 100% interchangeable with standard open bearing
  • Initial lubrication* process similar to open spherical roller bearing, but required 3 times less relubrications

*KIZEI is supplied without grease

Mounting tools are identicalto that of a standard bearing. Similar misalignment to open spherical roller bearing allows internal inspection to facilitate maintenance. For tapered bore, internal clearance checking is possible after mounting.

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BETEX MF Quick-Heater

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BETEX MF Quick-Heater induction heater

There is a newcomer in Bega BETEX induction heaters product line. Pretty compact but powerful 3,5kW mid-frequency heater can be operated on site, which allows to avoid time-consuming and troublesome preparations compared to classic heaters.

Smart electronics ensure optimal operating frequency and heat distribution on the workpiece, which prevents damage to the workpiece and surrounding parts.

Thanks to touch screen, it is easy to set up the heater, save preferences or download data using USB interface.

With advantage of the flexible inductors, there is no limitations to the shape of a workpice, also they can be fitted in pretty narrow spaces.

BETEX MF Generator 3.0 – 3.5kW 230V

  • Dimensions 320 x 350 x 150 mm
  • Weight 7,8kg
  • Power 3,5kW
  • Mains voltage 230V
  • Multifunctionality: mounting, dismounting, preheating
  • Smart software: Delta T, frequency control, temperature/time curve, logs/presets saving
  • Сable-inductors1 with lengths up to 5m, 7,5m or 10m
  • Cable diameter 12mm
  • Cable temperature up to 180°C
  • Minimum winding diameter 90mm

1 inductors are supplied separately

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Schaeffler OPTIME C1

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Schaeffler OPTIME C1 automatic lubricator

Ran out of lubricants again? Forgot to refill and recharge your automatic lubricator?

Schaeffler's brand new solution helps you to save your money, time and nervous system.

OPTIME C1 is an add-on device for OPTIME monitoring system. You can use OPTIME C1 inside OPTIME mesh network or as a standalone device. With app, cloud or APIinterface all messages and alerts regarding your machine unit greasing status are delivered just in time.

  • NFC connection
  • Replaceable battery
  • New electric pump with inreased pressure up to 10 bar
  • ARCALUB CONCEPT 1 compatible cartridges
  • ARCANOL grease compatible

Delivery starts from January 2022

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FAG SES

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SES split plummer block housing

Schaeffler introduced brand new split plummer block housing series.

SN / SNE / SNV / SNG housings are now replaced with SES. One type, three designs.

Unlike before, the new enclosures are compatible with all established market solutions. As the housing dimensions now comply with the common standards, the conversion of competitor products is also possible without any problems. This means that nothing stands in the way of switching to the new plummer block housings SES. And the changeover is worthwhile. The new SES series offers technical innovations that ensure greater efficiency and cost-effectiveness in the operation of machines and plants.

  • Optimized design for longer bearing life
  • Designations and housing dimensions adapted to the common standard
  • Particularly robust for harsh operating conditions
  • Optimum lubricant supply and a grease outlet hole
  • Connection option for lubricator and condition monitoring systems (ARCALUB, OPTIME)
  • Easy installation due to markings for shaft and bearing alignment
  • Clever sealing solutions for different requirements

Housings are made of high-quality flake graphite or spheroidal graphite cast iron; for shafts from 20 - 160 mm or 3/4 to 5 1/2 inches.

The common sizes including relevant accessories can already be ordered. The changeover will be completed within the next few months. Deliveries will start from October-November 2021.

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Schaeffler OPTIME

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Schaeffler OPTIME

OPTIME is the comprehensive and automated machine unit condition monitoring system.

Based on IoT technology, this system provides early warning of damage to machine components. Consisting of a wireless (NFC) sensors and gateway, this solution can be scaled in any way. All captured data is analyzed in cloud, using machine learning and other AI solutions designed by Schaeffler and then visualized in the special app.

Such solution allows you to monitor all units using just one computer or smartphone.

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We are moving!

Kavial

We are moving!

We are pleased to announce, that starting from the end ofthe May, the Kavial head office, including store, warehouses and linear workshop, are moving to the brand new spacious quarters located at Vesse 3 / J. Smuuli 42.

New spaces, which, by the way are located not so far from our old location, will not only improve access to the store for our new visitors, but also will help to avoid inconveniences for our regular customers and partners - logistically, our location will stay almost the same. Convenient access, both by personal and public transport, bicycle or by foot, will allow to reach us from any direction. Spacious parking lot will accommodate all visitors during peak hours, including vehicles with trailers. Same, big cargo gates willfacilitate access for couriers and our suppliers transportation partners.

Combinging existing warehouses under one roof will definitely save our customers from confusion and any inconvenience while picking up their goods. The store-showroom will become more spacious, which will allow to introduce larger numbers of products available in our store.

Without doubt this move is a new milestone in the history of our company. We are eager to start our work at the new facilities, with new ideas, energy and inspiration and of course with new products.

Additional information will be published here, on our website, on social media and deliverd personally to all our major partners and suppliers.

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Kukko tools

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Kukko tools

We are happy to introduce you a new brand in our product range - Kukko, made by Kleinbongartz & Kaiser oHG, Germany.

Kukko - that's a one hundred years of experience in making of dismantling tools - pullers, extractors, hammers and many more. Remove, pull out, dismantle, unscrew, unfold, knock out and dozen more similiar words - allthat's possible with Kukko Tools, easily and conveniently. One ofthe coolfeatures of Kukko dismantling tools is the modular system - you don't need to buy bunch of different pullers, but just to replace neccessary modules - hooks, extension arms or crossbars.

You can explore Kukko products on Kukko website or in our catalogs.

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Webshop

Kavial

Webshop

We're happy to announce our long awaited webshop! We decided to start it maidenly and silently. So current product line is pretty limited. However, in the coming weeks and months range of goods will be expanded for sure.

We bethinking long-term plans in e-commerce market. No doubts, we are currently catching-up, especially in comparison to other companies offering similiar products. But we're sure that we can be competitive in completely new field of activity for us.