The MFT demo equipment gives you the opportunity to demonstrate to your customers in practice how smart, easily and safely the thermal dismounting of a bearing inner ring from the shaft works with our medium-frequency systems.
The demo equipment is transportable in two cases. All that is required on-site is a table and a 230V 16A power connection. The complete demonstration takes only 10 to 15 minutes.
Palju laagreid vahetatakse välja enne nende tegeliku tööea lõppu. Schaeffler ekspertide sõnul see ei pea nii olema. Olenemata tootjast, kõikides tootmissektorites, üle maailma – Schaeffler Remanufacturing võimaldab keskmiste ja suurte laagrite taastamist “nagu uus” seisundini.
Sõltuvalt laagri seisukorrast, taastamiseks on vaja erinevaid tööprotsesse. Remanufacturing koosneb neljast etapist:
Etapp I – Hindamine Laagri seisundi hindamine, vajalike tööde määramine, taastamisele saatmine
Etapp II – Renoveerimine Võrude poleerimine, laagri määrimine, tihendite vahetamine
Etapp III – Taastamine Võrude treimine/freesimine, veereelementide ja separaatorite vahetamine, kaitsekihtide taastamine
Etapp IV – Taastamine pluss Võrude vahetamine
Üldjuhul, vajalike tööde täpseks kindlaksmääramiseks on vaja eksperthinnangu koostamist.
Eesmärk, võrreldes uue laagri ostmisega, on tagada:
Sama kvaliteet
Madalamad kulud
Kiirem kättesaadavus
Parem jätkusuutlikkus
100% tagastuse kontseptsioon Iga taastamisele saadetud laagri asemele klient saab vastu taastatud 100% töökorras laagri. Klient saab kätte kas enda taastatud laagri või laos olemasoleva taastatud asenduslaagri. Garantii on ka võimalik. Olenevalt etapist, taastamine võib kesta 4 kuni 16 nädalat.
Schaeffler Smart Maintenance Tools continues to expand its range of maintenance equipment. Betex 15TLS ja BETEX 25TLS – lifting wedges with simple and practical design for lifting machines or machine parts.
Capacity 15 or 25 t Spread 5 – 43 mm
Set contains: -Hydraulic wedges -Lightweight, 2-stage hand pump -Hose 1,5 m -Stepped safety block to secure the load and remove the lifting wedge/spreader -Pressure gauge, T-adapter -Male coupler and complete quick coupler -Steel storage case
Schaeffler has updated their range of current-insulated bearings. Superior performance records in terms of breakdown voltage and impedance, even in humid environments.
J20G Insutect A aluminium oxide coated bearings
J20G series replaces older J20A bearing range.
J20GA
J20GB
J20GI
Coating
outer ring
outer ring
inner ring
Breakdown voltage (DC)
3kV
3kV
3kV
Layer thickness
120 μm
200 μm
120 μm
Ohmic resistance
250 MΩ
400 MΩ
250 MΩ
Impedance (6314, f=100 kHz)
273 Ω
428 Ω
583 Ω
Environment
dry, humid
dry, humid
dry, humid
Dimensions
Deep groove ball bearings and cylindrical roller bearings with outer diameter 70 mm – 800 mm
Deep groove ball bearings and cylindrical roller bearings with outer diameter 70 mm – 800 mm
Deep groove ball bearings and cylindrical roller bearings with outer diameter > 70 mm
HC prefixed hybrid bearings with ceramic rolling elements
Isolated bearings with silicone nitride balls or rollers (available as deep groove ball bearings or cylindrical roller bearings)
no electrical erosion
up to 20% higher rotational speed
lower operating temperature
More information can be found in catalogus. Ask our managers for additional information and product availability.
LUBSOLID on SNR laagrite määrdelahendus, mis on mõeldud veereelementide tahke määrega püsivaks määrimiseks.
Määre põhikoostisosaks on polümeermaatriks – tahke aine – plast, mis koosneb omavahel seotud süsiniku ja vesiniku monomeerüksustest. Pulbri kujul polümeer segatakse õliga ja seejärel kuumutatakse, et moodustada poorne käsnataoline struktuur. Maatriks hoiab, jaotab ja imendab määrdeainet laagri töötamise ajal.
Tehnoloogia põhimõte:
Poorne polümeermaatriks sisaldab suures koguses õli
Termilise ja mehaanilise koormuse mõjumisel pigistab maatriks õli aeglaselt ja ühtlaselt
Maatriksi tahke konsistents ei lase õli laagrist välja paiskuda ja toidab laagrit pidevalt
Õli imendub maatriksisse tagasi kui laager on seisatud
Eelised:
Hooldusvaba pikemaks perioodiks (kuni 20 korda)
Ei leki määret: ohutu ja puhas lahendus, sobib toiduainete töötlemise, põllu- või pakendamistööstuses kasutamiseks
Täiendav kaitse vedela ja tahke reostuse eest: maatriks täidab laagris oleva vaba ruumi ja takistab mustuse sisenemist
Vastupidavus kõrgsurvepesule
Pikem kasutusiga võnkuvates rakendustes
Ei mõjuta laagrite koormuspiire ja kandevõimet
Piirangud:
Ei talu lahusteid (heptaan, atsetoon, benseen, õhusõidukite kütus)
Ei asenda tihendeid
Lahendus sobib vaid kuul-, pukk-, nõelrull- ning sfäärilisetele ja silindirilisteled rull-laagritele
Laagri paksus peab olema kuni 65mm
Laagri välisläbimõõt peab olema 20mm kuni 110mm
Leia täiendavat infot kas tootja kataloogides või küsi nõu meie kliendihaldurite käest.
A little photo report from Schaeffler Lifetime Solutions event.
We thank all our guests for showing their interest in OPTIME products. We also thank our partners from Schaeffler Group for the unique experience. We were pleased to introduce unique technologies to our customers. Looking forward to your cooperation! See you again!
BETEX Mobipuller hydraulic puller is specially designed for removing pulleys, bearings, couplings, bushings or gears where there is limited space behind the workpieces. Functional and ergonomic design, it offers stability, mobility and allows dismantling workpieces without any damage. For added safety and convenience, the electric variants are equipped with remote control. Depending on the model, the maximum pressing force is 25 or 50 tonnes with a maximum workpiece diameter of 430 mm.
Operated by one person
Diameters of 10-430 mm
Maximum shaft length 805 mm
Pushing capacity 25 or 50 tonnes
Stroke 260, 340 or 460 mm
4 adapters (extensions) 2 x Ø40 mm and 2 x Ø50 mm
Lift/lower construction ensures precision alignment
Oil-filled pressure gauge
Overload protection
Polyurethane wheels with brakes
Safety cage protects against parts being launched under high force
Schaeffler showtruck is visiting Estonia for the first time with Schaeffler Lifetime Solutions event
Event taking place 13th and 14th May at A.V.R. Elekter factory, Kohtla-Järve, and 16th May at Kavial main office parking lot, Tallinn.
Presenting Optime machine unit condition monitoring systems, smart lubricators, mounting and maintenance tools. Comprehensive product presentation by Schaeffler specialists. Come see, listen and ask your questions about products!
Comprehensive and automated machine unit condition monitoring system. Based on IoT technology, this system provides early warning of damage to machine components. Consisting of a NFC sensors and gateway, this solution can be scaled in any way. All captured data is analyzed in cloud, using machine learning and other AI solutions designed by Schaeffler and then visualized in the special app.
OPTIME C1 is an add-on device for OPTIME monitoring system. You can use OPTIME C1 inside OPTIME mesh network or as a standalone device. With app, cloud or API interface all messages and alerts regarding your machine unit greasing status are delivered just in time. 100% compatible with ARCALUB CONCEPT 1 cartridges and ARCANOL greases.
Induction heaters, medium-frequency generators, various mounting and alignment devices. By joining forces with such manufacturers as Bega Special Tools, Schaeffler maintenance tools product line, formerly known as FAG Industrial Services (FIS), has expanded properly over last few years.
Schaeffler has introduced new spec for NJ series cylindrical roller bearings – NJ23-ILR. A distinctive feature of the series is optimized heat treatment and higher material and surface qualities. Thus NJ23-ILR bearings meet all requirements of vibratory machinery, soil compactors, and industrial gearboxes: high load on the bearings on the high-speed shafts, trend toward downsizing and increased power density, longer operating life.
Up to 24% more dynamic basic load durability
High-performance MPAX cage
X-life extended lifespan (up to x2)
Increased performance in cases of insufficient lubrication, better friction resistance
DIN5412-1 standard – 100% interchangeable with NJ23xx roller bearings
Bore diameters from 80 to 300 mm
Optional Durotect-B coating for rings and rollers
The entire LSL series and also ZSL bearings with bore codes 16 - 24 are being replaced by the new NJ23-ILR bearings. ZSL bearings with bore codes 5 - 15 are being replaced by the standard catalog type NJ23-XL.
NTN Europe rebrands their spherical roller bearings
NTN Europe is rebranding their spherical roller bearings. The 222xx, 223xx, 230xx, 231xx and 232xx series, produced at the
company's Italian factory in Turin, are now produced under the NTN brand instead of the SNR brand. The changes relate
exclusively to branding and packaging, no construction design changes have been made.
Formerly the linear technology arm of SKF and currently one ofthe lead developers in robotic and electromechanic
systems - Ewellix Group - now part of Schaeffler Group. Acquisition started in mid-2022 is now complete. More than 50
years of Ewellix specialist's experience and latest developments in the field of electromechanics, strengthens significally
Schaeffler linear division's technological base.
Ewellix products are:
Linear actuators
Lifting columns
Roller screws
Robots (7th axis)
Information about products availability will be released later.
Schaeffler's induction heaters product line is being expanded. Brand new MF-GENERATOR 3.5 mid-frequency induction
heaters are now part ofthis expansion.
There are three series available:
MF-GENERATOR 2.0
Power: 10 / 22 / 44 kW
3.5 inch touch screen
Smart frequency control
Adjustable power control
Delta T temperature monitoring
MF-GENERATOR 3.0
Power: 10 / 22 / 44 kW
7 inch touch screen
Smart frequency control
Adjustable power control
Delta T temperature monitoring
Log function
Pre-set programming
USB port
MASTER-SLAVE connection (up to 8 generators together)
Visual design updates for FAG SES split plummer block housings
Press release Schaeffler painted black all SES serie housings
The SES series, which replaced the SNV plummer block housing series, are now painted black instead of grey. Outer
appearance change led to confusion, so Schaeffler decided to issue a press release to dismiss questions whether they
might be counterfeits.
Updated desing consists:
The threaded holes for retrofitting sensors and the like are now sealed with grub screws rather than plastic plugs
Instead of glued-on nameplates, the product designations are now molded directly into the housing.
The paint finish has been changed completely to satin black
KIZEI® – innovative spherical roller bearings with metallic shields. These bearings designed by NTN-SNR offers
production output and equipment reliability optimisation, while reducing maintenance costs.
Nitrided steel cage and shields for better
shock resistance
Better protection against external solid contamination thanks to metallic shields
Load ratings and speeds are similiar to ULTAGE series
Working temperature range -40°C to +200°C
Improved lubrication due to better grease retention inside the bearing
Longer bearing life time
ISO dimensions – 100% interchangeable with standard open bearing
Initial lubrication* process similar to open spherical roller bearing, but required 3 times less relubrications
*KIZEI is supplied without grease
Mounting tools are identicalto that of a standard bearing. Similar misalignment to open spherical roller bearing allows
internal inspection to facilitate maintenance. For tapered bore, internal clearance checking is possible after mounting.
There is a newcomer in Bega BETEX induction heaters product line. Pretty compact but powerful 3,5kW mid-frequency
heater can be operated on site, which allows to avoid time-consuming and troublesome preparations compared to
classic heaters.
Smart electronics ensure optimal operating frequency and heat distribution on the workpiece, which prevents damage
to the workpiece and surrounding parts.
Thanks to touch screen, it is easy to set up the heater, save preferences or download data using USB interface.
With advantage of the flexible inductors, there is no limitations to the shape of a workpice, also they can be fitted in
pretty narrow spaces.
Ran out of lubricants again? Forgot to refill and recharge your automatic lubricator?
Schaeffler's brand new solution helps you to save your money, time and nervous system.
OPTIME C1 is an add-on device for OPTIME monitoring
system. You can use OPTIME C1 inside OPTIME mesh
network or as a standalone device. With app, cloud or APIinterface all messages and alerts regarding your machine
unit greasing status are delivered just in time.
NFC connection
Replaceable battery
New electric pump with inreased pressure up to 10 bar
Schaeffler introduced brand new split plummer block housing series.
SN / SNE / SNV / SNG housings are now replaced with SES. One type, three designs.
Unlike before, the new enclosures are compatible with all established market solutions. As the housing dimensions now
comply with the common standards, the conversion of competitor products is also possible without any problems. This
means that nothing stands in the way of switching to the new plummer block housings SES. And the changeover is
worthwhile. The new SES series offers technical innovations that ensure greater efficiency and cost-effectiveness in the
operation of machines and plants.
Optimized design for longer bearing life
Designations and housing dimensions adapted to the
common standard
Particularly robust for harsh operating conditions
Optimum lubricant supply and a grease outlet hole
Connection option for lubricator and condition
monitoring systems (ARCALUB, OPTIME)
Easy installation due to markings for shaft and bearing
alignment
Clever sealing solutions for different requirements
Housings are made of high-quality flake graphite or
spheroidal graphite cast iron; for shafts from 20 - 160 mm
or 3/4 to 5 1/2 inches.
The common sizes including relevant accessories can already be ordered. The changeover will be completed within the
next few months. Deliveries will start from October-November 2021.
OPTIME is the comprehensive and automated machine unit condition monitoring system.
Based on IoT technology, this system provides early warning of damage to machine components. Consisting of a wireless
(NFC) sensors and gateway, this solution can be scaled in any way. All captured data is analyzed in cloud, using machine
learning and other AI solutions designed by Schaeffler and then visualized in the special app.
Such solution allows you to monitor all units using just one computer or smartphone.
We are pleased to announce, that starting from the end ofthe May, the Kavial head office, including store, warehouses
and linear workshop, are moving to the brand new spacious quarters located at Vesse 3 / J. Smuuli 42.
New spaces, which, by the way are located not so far from our old location, will not only improve access to the store for
our new visitors, but also will help to avoid inconveniences for our regular customers and partners - logistically, our
location will stay almost the same. Convenient access, both by personal and public transport, bicycle or by foot, will
allow to reach us from any direction. Spacious parking lot will accommodate all visitors during peak hours, including
vehicles with trailers. Same, big cargo gates willfacilitate access for couriers and our suppliers transportation partners.
Combinging existing warehouses under one roof will definitely save our customers from confusion and any
inconvenience while picking up their goods. The store-showroom will become more spacious, which will allow to
introduce larger numbers of products available in our store.
Without doubt this move is a new milestone in the history of our company. We are eager to start our work at the new
facilities, with new ideas, energy and inspiration and of course with new products.
Additional information will be published here, on our website, on social media and deliverd personally to all our major
partners and suppliers.
We are happy to introduce you a new brand in our product range - Kukko, made by Kleinbongartz & Kaiser oHG, Germany.
Kukko - that's a one hundred years of experience in making of dismantling tools - pullers, extractors, hammers and
many more. Remove, pull out, dismantle, unscrew, unfold, knock out and dozen more similiar words - allthat's possible
with Kukko Tools, easily and conveniently. One ofthe coolfeatures of Kukko dismantling tools is the modular system -
you don't need to buy bunch of different pullers, but just to replace neccessary modules - hooks, extension arms or
crossbars.
You can explore Kukko products on Kukko website or in our catalogs.
We're happy to announce our long awaited webshop! We decided to start it maidenly and silently. So current product line
is pretty limited. However, in the coming weeks and months range of goods will be expanded for sure.
We bethinking long-term plans in e-commerce market. No doubts, we are currently catching-up, especially in
comparison to other companies offering similiar products. But we're sure that we can be competitive in completely new
field of activity for us.